High-Barrier Fluid Protection, Ergonomic Comfort, and Factory-Direct Reliability
Carestar Medical delivers high-performance disposable isolation gowns designed to safeguard healthcare personnel, laboratory technicians, and industrial operators against liquid penetration, particulate contamination, and cross-infection.
Manufactured in our ISO 13485:2016 certified facilities, our medical isolation gowns fully comply with AAMI PB70 Standards (Level 1, Level 2, Level 3, and Level 4). Whether you need breathable polypropylene (PP) gowns for routine patient care or PE-coated SMS gowns for high-fluid exposure environments, we offer complete OEM/ODM customization and global supply chain support.
Product NameDisposable Medical / Protective Isolation Gown
AAMI Protection LevelAAMI Level 1, Level 2, Level 3, AAMI Level 4
Material OptionsPolypropylene (PP), PP+PE Coated, SMS / SMMS Non-Woven
Fabric Weight (GSM)25 GSM to 65 GSM (Standard: 30–45 GSM)
Gown Design & CutFull back coverage, neck tie / Velcro closure, 4-tie waist belt
Cuff StyleSoft knitted cuffs or high-elastic rubber cuffs
Seam ConstructionStitched seams, Ultrasonic welded seams, or Taped seams
Size AvailabilityS, M, L, XL, XXL, XXXL (Universal US/EU Sizing)
Material & Barrier Performance Comparison
Selecting the right fabric is critical for safety and cost efficiency. We manufacture isolation gowns using three primary material structures:
Polypropylene (Spunbond PP):
Best For: Basic hygiene protection, visitor control, low-risk wards.
Features: Light weight, high breathability, cost-effective dust barrier.
PP + PE Coated (Polyethylene Film Layer):
Best For: Moderate fluid risk, clinical cleaning, blood handling.
Features: 100% liquid-proof outer layer, high tear resistance, impervious to fluid splashes.
SMS / SMMS Multi-Layer Fabric:
Best For: AAMI Level 2 & Level 3 environments, extended procedures, ICU wards.
Features: Meltblown layer filters microbial pathogens and fine droplets while Spunbond layers maintain tensile strength and breathability.
Industry Applications：
Our isolation gowns are widely utilized across diverse sectors requiring strict hygienic control and fluid barrier performance:
- Hospitals & Healthcare Facilities: Essential protective apparel for doctors, nurses, and emergency responders in triage, isolation wards, and outpatient clinics.
- Visitors & Administrative Areas: Low-GSM PP gowns offer convenient, light-duty protection for medical facility visitors.
- Laboratories & Research Institutes: Guards laboratory technicians against chemical splashes, biological agents, and sample cross-contamination.
- Agriculture & Animal Husbandry: Biosecurity apparel for livestock farms, hatcheries, and veterinary inspection units.
- Biological Medicine & Cleanrooms: Particulate-free and low-linting protective apparel for pharmaceutical manufacturing and biotech processing.
- Chemical Handling & Cleaning Services: Reliable liquid-resistant barrier for industrial cleaning personnel handling hazardous fluids.
Comprehensive Quality Control & Manufacturing Process
To guarantee batch-to-batch consistency and safety, Carestar executes a 4-Stage Quality Assurance Protocol:
Incoming Raw Material Inspection: Hydrostatic head pressure and GSM weight uniformity testing on all raw fabric rolls.
In-Process Quality Checks: Automated ultrasonic sealing monitoring and stitch-density checks during production.
Finished Product Testing: Random lot sampling for fluid penetration (AATCC 42), hydrostatic resistance (AATCC 127), and seam tensile strength.
Pre-Shipment Inspection (PSI): Outer carton drop tests, barcode readability, and seal integrity checks prior to container loading.
Customization & Private-Label OEM/ODM Capabilities
As a direct-factory manufacturer, we assist medical distributors, brand owners, and government procurement agencies with tailored solutions:
- Custom Sizing & Fit: Custom sleeve length, shoulder width, and overall gown length based on regional market standards (US vs. European fitting).
- Reinforced Processing: Option to add liquid-proof taped seams over stitching for enhanced barrier protection.
- Branded Packaging: Custom-printed inner bags, dispenser boxes, outer shipping cartons, and private-label barcodes.
- Custom Color Matching: Standard colors (Blue, Yellow, Green) and custom color dyeing options for large bulk orders.
Q1: What is the difference between an isolation gown and a surgical gown?
A: Isolation gowns provide full coverage (front and back) to protect against fluid and pathogen exposure in general patient care and clinical settings. Surgical gowns focus heavy barrier protection on the critical zones (front chest and sleeves) required for sterile operating room environments.
Q2: How do you verify that your Level 2/Level 3 isolation gowns meet AAMI PB70 standards?
A: Each production run is validated through third-party lab testing for Hydrostatic Pressure (AATCC 127) and Impact Penetration (AATCC 42). Full lab test reports and CE compliance documents are provided before shipment.
Q3: Can we request pre-production samples for quality evaluation and fitting tests?
A: Yes. We provide free non-sterile samples for quality, material, and sizing evaluation. Express courier costs can be credited back upon official volume order placement.
Q4: What is your monthly manufacturing capacity for bulk isolation gowns?
A: Our cleanroom manufacturing lines produce over 3,000,000 pieces of disposable gowns per month, ensuring reliable lead times even during peak global demand.